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1404 Electroplated Diamond Hole Saws

Availability:
Quantity:
  • SURAN

  • 1404

Suran Electroplated Diamond Hole Saws:

Electroplated diamond hole saws are specialized cutting tools designed to create holes in extremely hard and abrasive materials. These hole saws feature a metal (usually steel) body with a layer of diamond grit electroplated onto the cutting edge. The electroplating process involves depositing a layer of abrasive diamond particles onto a conductive substrate using an electric current, resulting in a strong bond between the diamonds and the metal body.

These tools are known for their durability and ability to cut through materials such as glass, ceramics, stone, and some types of metals with high precision. They are commonly used in industries like construction, manufacturing, and electronics for drilling holes in hard materials.

Features:

  • Durability: The electroplated diamond grit provides exceptional wear resistance, allowing for long-lasting performance.
  • Precision Cutting: Suitable for applications where accuracy and clean edges are crucial.
  • Versatility: Available in various sizes and configurations to accommodate different hole sizes and materials.
  • Efficiency: Fast cutting speeds and minimal material waste make them ideal for high-volume production settings.

Applications:

  • Drilling holes in glass and ceramics for architectural and decorative purposes.
  • Cutting holes in hard stones for countertop installations and other stonework.
  • Drilling holes in semiconductor materials in the electronics industry.
  • Cutting holes in metals and composites in manufacturing applications.

Manufacturing Process:

  1. Preparation of the Base Material:

    • A metal body (usually steel) is prepared as the base material for the hole saw.
    • The surface to be coated with diamonds is cleaned and prepared for electroplating.
  2. Application of a Conductive Layer:

    • A thin conductive layer is applied to the base material if needed to facilitate the electroplating process.
  3. Electroplating:

    • The hole saw is placed in an electroplating bath containing a solution with dissolved metal salts (such as nickel).
    • An electric current is applied, causing metal ions to deposit on the conductive surface of the hole saw.
    • Diamond grit is mixed into the solution, and as the metal is deposited, the diamonds become embedded in the metal layer.
  4. Curing and Finishing:

    • After the electroplating process, the hole saw is allowed to cure and harden.
    • Any necessary finishing touches, such as grinding or polishing, are applied to achieve the desired finish.

Maintenance:

  • Cleaning: Regularly clean the hole saw with a soft brush or compressed air to remove any debris or buildup.
  • Storage: Store the hole saw in a dry, cool place away from direct sunlight.
  • Handling: Handle the hole saw carefully to avoid dropping or impacting it, which can cause chips or cracks.
  • Inspection: Regularly inspect the hole saw for signs of wear, such as dulling or chipping, and replace it if necessary.

Item No.Diameter mmDrill depth mmGrit
140300443040/45,50/60,80/100
140300553040/45,50/60,80/100
140300663040/45,50/60,80/100
140300883040/45,50/60,80/100
1403010103040/45,50/60,80/100
1403013133040/45,50/60,80/100
1403016163040/45,50/60,80/100
1403018183040/45,50/60,80/100
1403020203040/45,50/60,80/100
1403022223040/45,50/60,80/100
1403025253040/45,50/60,80/100
1403028283040/45,50/60,80/100
1403030303040/45,50/60,80/100
1403032323040/45,50/60,80/100
1403035353040/45,50/60,80/100
1403040403040/45,50/60,80/100
1403042423040/45,50/60,80/100
1403045453040/45,50/60,80/100
1403050503040/45,50/60,80/100
1403055553040/45,50/60,80/100
1403060603040/45,50/60,80/100
1403065653040/45,50/60,80/100
1403068683040/45,50/60,80/100
1403070703040/45,50/60,80/100
1403075753040/45,50/60,80/100
1403080803040/45,50/60,80/100
1403085853040/45,50/60,80/100
1403090903040/45,50/60,80/100
1403095953040/45,50/60,80/100
14031001003040/45,50/60,80/100
14031051053040/45,50/60,80/100
14031101103040/45,50/60,80/100
14031151153040/45,50/60,80/100
14031201203040/45,50/60,80/100
14031251253040/45,50/60,80/100
14031301303040/45,50/60,80/100
14031351353040/45,50/60,80/100
14031401403040/45,50/60,80/100
14031451453040/45,50/60,80/100
14031501503040/45,50/60,80/100


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